Castrol
Castrol OPTIGEAR OG 4 EP (Open Gear Oil)205L
Product Description Castrol OptiGear OG 4 EP is a high-performance open gear lubricant formulated with highly refined mineral oils, tackiness ag…
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Product Description
Castrol OptiGear OG 4 EP is a high-performance open gear lubricant formulated with highly refined mineral oils, tackiness agents, and advanced extreme pressure (EP) additives including solid lubricants such as graphite.
It is designed for severe service applications where conventional lubricants fail due to heavy load, shock loading, water ingress, and dust contamination.
The product forms a highly adhesive lubricating film that remains on gear teeth surfaces, ensuring continuous protection and reduced wear under harsh operating conditions.
Features and Benefits
Extreme Pressure (EP) Protection
Provides outstanding load-carrying capability under heavy and shock loading conditions.
High Tackiness & Adhesion
Strong film retention reduces fling-off from large open gears.
Solid Lubricant Technology
Graphite additives reduce friction and protect under boundary lubrication.
Excellent Water Resistance
Maintains lubricating film even in wet and contaminated environments.
Wear & Scuffing Protection
Minimizes gear tooth wear and surface damage.
Improved Equipment Reliability
Extends service life of open gear systems and reduces maintenance downtime.
Applications
Castrol OptiGear OG 4 EP is recommended for:
- Open gear drives (ball mills, kilns, crushers)
- Mining and quarry machinery
- Cement industry equipment
- Steel and heavy industrial plants
- Draglines, excavators, and heavy-duty shovels
- Slow-speed, high-load sliding mechanisms
Typical Physical Characteristics
| Property | Typical Value | Test Method |
|---|---|---|
| Appearance | Black, tacky semi-fluid | Visual |
| Base Oil Type | Mineral | — |
| Solid Lubricant | Graphite (EP additive) | — |
| Kinematic Viscosity @ 40°C | 400 – 600 mm²/s | ASTM D445 |
| Density @ 15°C | ~1.0 g/cm³ | ASTM D4052 |
| Flash Point | >200 °C | ASTM D92 |
| Operating Temperature Range | −10°C to +120°C | — |
| Kinematic Viscosity @ 40°C | 13000 | ASTM D445 |
| FZG Gear Scuffing test - A/8.3/90 | >12 | ISO 14635-1 |
| Four Ball Weld Load test - Weld Point | >800 | ASTM D2783 |
| Kinematic Viscosity @ 100°C | 550 | ASTM D445 |
| Water Washout Resistance | Excellent | ASTM D1264 |
Performance Characteristics
- Strong adhesion to gear surfaces
- Excellent EP performance under extreme loads
- Reduces metal-to-metal contact
- Stable lubrication in dusty and wet conditions
- Suitable for spray, brush, or automatic lubrication systems
Handling & Storage
Store in sealed containers in a cool, dry place. Stir before use if separation occurs. Avoid contamination with water or dust.
Health & Safety
Refer to the Safety Data Sheet (SDS) for detailed handling, storage, and environmental information.